Licensed General Contractor, Architexture Home Center, Inc.
Updated April 17, 2024
Difficulty
Intermediate
Perfect for handy homeowners.
Time to complete
36 hours
It may take longer than a day due to varying dry times for your epoxy patch.
Cost
$25–$50
Just a short shopping trip (or online order).
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What you'll need:
TOOLS
Soft cloth
Utility knife
Popsicle stick
Fiberglass cloth
Protective gloves
Mask
Safety goggles
SUPPLIES
Painter’s tape
Alcohol
Epoxy filler
Polishing compound
Hardener
80-grit wet or dry sandpaper
400–600 grit wet or dry sandpaper
Disposable cardboard
There’s nothing like taking a hot bath after a long workday. You get to set the mood with candles, music, and your favorite scented bath bomb. As you’re getting ready to wash your cares away, you accidentally drop something in your bathtub, creating a large hole.
Find out how to fix a hole in a bathtub so you can get yours back in business without paying $1,800 to $8,500 to replace your tub.
Prep the Area
Before you begin, make sure that your mask, goggles, and gloves are on because you’ll be working with substances that can cause slight irritation. Open windows to increase ventilation as you’re working.
Wipe down holes using alcohol and a soft cloth to remove any soap residue or grime. Sponges and a mild detergent will help remove dirt, too.
Be on the lookout for smaller fiberglass fragments sticking out from the holes. When fiberglass gets damaged, these fragments tend to appear, hindering repairs. Use your utility knife to strip away loose fiberglass pieces around the holes to make them easier to fill.
“When prepping the hole, be sure to cut out all the fibers and anything higher than the tub surface,” says Bob Tschudi, Expert Review Board member and Raleigh, NC-based general contractor. “For the best repair, you don’t want to feel the slightest bump when the project is complete.”
Patch the Holes
Now it’s time to patch the holes. If you’re using a bathtub repair kit, it’ll come with resin and a hardening liquid that you’ll mix to create the compound. You can also buy a two-part epoxy kit, which will come with directions on how to make the filler substance.
Create a workstation by mixing the ingredients on disposable cardboard with the applicator. Put down painter’s tape to create visible guidelines for the repair areas. However, you’ll need to remove it after applying the epoxy so it doesn’t stick to the tub.
Use a small popsicle stick or spatula to smooth the epoxy into the holes and push it down further, filling the gap. Using smaller amounts of the compound will be easier because excess can be difficult to remove.
“We like to use a flexible putty knife to smooth the epoxy, which you can find in all automotive supply stores,” says Tschudi. “I’ve seen some contractors use a credit card or retail-rewards card with great results.”
Keep timing in mind—once the compound is mixed, it dries pretty quickly. So you’ll need to work at a reasonable speed to make sure that doesn’t happen, or you might have to mix more filler.
Let the Patch Dry
Don’t be too hasty; although the compound hardens quickly, the repair area still needs time to dry. The timing will depend on the size of the hole or the epoxy manufacturer’s guidelines, but it could be a few hours to an entire day.
As hard as it may be, it would be best not to shower during this time because you’ll mess up the repair job.
Sand the Area
Once the patch is dry, it’s time to break out the sandpaper. Again, put down painter’s tape to give yourself some guidelines because sandpaper can create visible scratches on your tub. The lower the grit, the more coarse the sandpaper. Start with coarse, then finish with fine.
Using 80-grit wet or dry sandpaper, thoroughly rub the patched area to smooth out the filling, removing bumps or ridges. As you’re sanding and the compound gets smoother, use 400- to 600-grit wet or dry sandpaper to finish it off. You’ll know you’re done when you can’t tell the difference between the repaired area and the rest of your tub.
Apply Polishing Compound or Paint
Photo: David Papazian / DigitalVision / Getty Images
You’re finally at the finish line—but there’s one more step left: Applying the finish. Since most tubs are white, your repair kit may come with paint similar to your tub’s color. Follow the listed instructions, and apply the paint with a paintbrush or roller. Or, if you don’t have a repair kit, buy a small can of white paint.
If painting isn’t your forte, some repair kits also come with polishing compounds. Apply it to the repaired area and buff with a soft cloth until it matches your tub’s sheen. Let it dry for another 24 hours before showering.
Buying a Bathtub Repair Kit
Note that if you purchase a bathtub repair kit, you may not need all of the tools and supplies above. Since fiberglass is one of the more common materials used for home bathtubs, this guide explains how to fix that type of tub. But it’s important to know which type of bathtub you have, so you can get the correct tools and supplies for your repairs.
You’ll likely find most items you need in fiberglass bathtub repair kits, which you can pick up at any home improvement store. Follow the instructions listed on the packaging, and your tub should be as good as new. But if you’re unable to find one, you can use the tools and materials listed above.
With a simple repair kit and a little patience, you can tackle this DIY project with ease.
Take time to assess the damage. You may have to replace your bathtub If you think the hole is too big to repair, in which case a fiberglass bathtub costs between $200 and $800.
Repairing a Bathtub Yourself vs. Hiring a Pro
Repairing a hole in your bathtub is an excellent opportunity to flex your DIY skills. Whether you buy a repair kit or gather materials separately, it’s a doable job, but it will take time to complete.
However, there might be more damage to the underlying structures of your tub that you weren’t initially aware of, increasing the project's difficulty. If you’re uncomfortable completing the repairs or think you’re better off getting a new tub, contact a local bathtub refinishing pro who can help you get your tub back in working order.
Check with your tub expert to find out if your tub is a good candidate for refinishing after repairing holes and cracks. In most cases, it’s a good idea to call a pro to refinish the bathtub unless you have high DIY skills.
Cost to Fix a Hole in a Bathtub
Fixing a hole in a bathtub falls is a job for professional refinishers. Bathtub refinishing costs $350 to $650, fluctuating according to the size of the hole and any accompanying cracks or chips. The type of bathtub can impact the final price, as some materials are easier to work with than others. If the hole is extremely small, you could save money by opting for bathtub reglazing. This is around 75% cheaper than refinishing, but it’s only appropriate for minor cosmetic damage.
There are a few ways to check whether your tub is fiberglass or acrylic. If your tub is a color other than white, then your tub is likely acrylic (as fiberglass tubs are usually white). Check to see if there is discoloration on the bottom of the tub, because if it’s yellowed, then you can be fairly sure it’s fiberglass.
Also, fiberglass tubs have thinner edges and are cool to the touch. Acrylic, on the other hand, is either room temperature or warm to the touch.
You're more likely to accidentally crack your plastic tub rather than successfully fixing a hole. You can fix hairline cracks and larger stress cracks with a plastic tub crack repair kit from a home improvement store. You'll need to clean out the tub, apply either the epoxy resin or filler putty compound into the crack, let it dry, and then sand it out.
Depending on your budget, you might consider a new tub as part of your bathroom remodel costs. It could be a good opportunity to update everything after considering all of the bathroom remodel ideas out there.
While tubs are fairly sturdy, you may notice cracks or holes. This kind of damage can happen from someone accidentally dropping something heavy into the tub. You might also see damage if you drop something heavy into the tub over and over again (like your extra large bottle of body wash). While you might only notice a small dent at first, this can later turn into a crack or a hole.
Also, certain cleaners that are harmful to your tub can cause damage. And if you have a fiberglass tub, you might see cracks if it was not installed properly with the right support.
As a technology enthusiast with a professional focus on smart home appliances and accessories, Lawrence Bonk keeps a keen eye on the home improvement innovation space. He is constantly searching for new and convenient ways for homeowners and renters to make the most of their domiciles and has written for publications such as Huffington Post, Engadget, CBS, and many more.
As a technology enthusiast with a professional focus on smart home appliances and accessories, Lawrence Bonk keeps a keen eye on the home improvement innovation space. He is constantly searching for new and convenient ways for homeowners and renters to make the most of their domiciles and has written for publications such as Huffington Post, Engadget, CBS, and many more.
Licensed General Contractor, Architexture Home Center, Inc.
Robert Tschudi has 16 years of experience in general contracting, home building and home remodeling. He and his wife currently co-own a remodeling business that they started in 2004.
Robert Tschudi has 16 years of experience in general contracting, home building and home remodeling. He and his wife currently co-own a remodeling business that they started in 2004.
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