How to Build a Metal Carport

Protect your car from the outdoor elements with this DIY project

A contemporary house with a carport
Photo: VisualProduction / Adobe Stock
A contemporary house with a carport
Photo: VisualProduction / Adobe Stock
SKILL LEVEL
Challenging
COMPLETION TIME
2 days
COST
$1,000+
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What you'll need:
TOOLS
  • Tape measure
  • Level
  • Post-hole digger
  • Shovel
  • Drill
SUPPLIES
  • Carport kit (optional)
  • Concrete mix
  • Screws, bolts, and fasteners
  • Brackets
  • Roofing material

Metal carports are a low-maintenance and relatively inexpensive way to protect your vehicles from the outdoor elements. Plus, they come in many different shapes and styles, so you can install a carport that complements the look and feel of your home. Handy homeowners with some basic construction experience under their belt can use this guide to save money on labor costs and install a metal carport themselves in just a few days.

  1. Create a Plan for the Carport

    Before you break ground on your new carport idea, you need to figure out whether to install a prebuilt carport kit or build the carport from scratch. Prebuilt metal carports cost less and are easier to install than from-scratch carports, but their options are limited in terms of size, material, and design. If you decide to build a carport from scratch, you can customize it with a design and materials tailor-made to your preferences, but it will probably cost more and take longer to install than a prebuilt kit. 

    Regardless of the type of carport you choose, it's also helpful to consider the carport's location in proximity to your house, as well as how accessible it will be to all members of your household. Additionally, check with your local authority about any zoning laws or HOA rules that might dictate where the carport can go. Finally, make sure the carport is at least 15 feet away from any overhead electrical wires and that installation won't affect any underground utilities. You can call a free service to check for your utility line locations by dialing 811.

  2. Prep the Ground

    A woman levelling ground with a shovel
    Photo: xalanx / iStock / Getty Images Plus / Getty Images

    Once you decide on a carport plan and location, it's time to prep the ground for installation. Start by clearing away any debris, such as rocks, plants, and leaves. If the ground isn't flat, you'll need to level it. If the ground is only mildly sloped, you can often level it by digging up higher parts with a shovel. But if it's severely sloped, it's best to hire a local leveling service to tackle it for you.

  3. Create Holes

    Next, use a post-hole digger to dig holes where your carport's support poles will go. Always check with the carport manufacturer on recommended hole depths, but a good rule of thumb is that the holes should be about one-third the length of the posts deep.

  4. Install the Support Beams

    After digging all of the support holes, install support beams into each one by inserting the beam and using a level to ensure it's completely straight. Then fill the hole with a fast-setting concrete mix. If you're working alone, you might want to screw wooden bases into the posts and anchor them to the ground to ensure the beams stay straight as they set. Wait for the concrete to fully set before proceeding to the next step.

  5. Install the Beams and Rafters

    Once the concrete has fully set, you'll need to install horizontal beams and rafters, which will support the carport's roof. The installation process and hardware will vary depending on the type of carport you're installing, but it generally involves using bolts or other fasteners to secure the horizontal beams and rafters to the support beams you installed during step four. It's helpful to work with a partner here to ensure all of the beams are properly aligned.

  6. Attach the Roof

    A man attaching wooden roof on carport
    Photo: AlexSava / E+ / Getty Images

    Now that you've installed the carport frame, attach the roof to the rafters. This process will depend on the type of roofing material you chose, such as corrugated metal or steel sheets, so check with the manufacturer for specific installation instructions. However, it typically involves laying the roofing material across the rafters so that it fully covers the carport and fastening it using bolts or screws.

  7. Reinforce the Joints

    Carports have to endure anything the weather throws their way, so it's best to reinforce all of the structure's joints to ensure it's strong and stable. You can do this by adding brackets or gussets wherever the support beams and horizontal beams meet. You can also use additional screws at these junctions. The right choice will depend on your carport's design and materials.

  8. Install the Gutter System

    If you're worried about water pooling around your carport and potentially damaging it, you can optionally install a gutter system that directs water away from the carport to a designated collection site. The installation process will depend on both the type of carport you choose, as well as the gutters. However, it's a fairly complex project that needs to be done precisely and accurately to be effective, so it's usually best to hire a gutter installer near you.

DIY Building a Metal Carport vs. Hiring a Pro

The cost to install a metal carport using a kit usually averages $20 per square foot, and you can knock about 5% off those costs if you decide to install it yourself. For a custom build, the price is closer to $30 per square foot considering the labor costs. Building a carport does require a fair bit of construction know-how, as well as the ability to lift heavy materials, so if you're not too confident in your construction abilities, hire a carport builder near you.

Frequently Asked Questions

Adding extra supports, like additional columns and braces can help your carport resist high winds. You can also use wind-resistant materials. For instance, metal tends to have better wind resistance than vinyl and wood. An aerodynamic carport design is another way to improve its wind resistance.

Yes, carports can survive the snow when built with the right shape and materials. Metal carports are better at holding up to snow than vinyl and wood carports. You can also opt for a sloped or peaked roof, which will prevent heavy snow from accumulating on top of it.

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