How to Repair Hairline Stucco Cracks Yourself

Cracks can develop over time and severely damage your home’s stucco

Two story stucco home with brown tile roof
Photo: Stephen Coburn / Adobe Stock
Two story stucco home with brown tile roof
Photo: Stephen Coburn / Adobe Stock
SKILL LEVEL
Simple
COMPLETION TIME
2 hours
COST
$100–$300
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What you'll need:
TOOLS
  • Caulk gun
  • Gloves
  • Eye protection
  • Ladder
  • Cold chisel
SUPPLIES
  • Caulk or stucco repair formula
  • Paint or fog coating (optional)
  • Spray bottle

Stucco is a sturdy cement plaster used as siding on many homes. It’s not unusual for cracks to appear. However, repairs aren’t always necessary; it depends on the fissure’s size and cause. To help you better understand how to repair stucco cracks, keep reading for the tools and supplies you need, as well as the steps you need to take to complete repairs.

Determining the Severity of Stucco Cracks

3 sizes of stucco cracks compared visually, with moderate cracks ranging from 3/16 - 9/16 inch requiring a pro to fix it
Image: Barcin / E+ / Getty Images, Ridatiningsih / Moment / Getty Images

Extensive cracking can be indicative of foundation problems. If you believe your stucco is cracking severely, you may need to hire a stucco repair expert near you to assess the situation and recommend necessary repairs. Seeking professional advice can help you avoid further damage and ensure the stability of the structure. 

On the other hand, dispersed cracks, appearing sporadically without a significant pattern or in isolated areas, may be relatively easier to repair.

Stucco Repair Formula Options

What is stucco? Stucco is a fairly durable exterior wall finish composed of a mixture of cement, sand, and water, often applied in multiple layers to create a textured and protective coating. Unfortunately, stucco is prone to cracking. 

The good news is, when it comes to stucco repair options, there are several choices available to homeowners. 

Caulk can be used to fill in stucco cracks, providing a quick and easy solution. However, there are also specialized products designed specifically for repairing stucco cracks, which offer better durability and adherence to the stucco surface. The most effective kinds of caulk for stucco repair are elastomeric or polyurethane caulks, as they have excellent flexibility, weather resistance, and bond strength. These types of caulk ensure long-lasting repairs and help maintain the stucco surface.

  1. Carefully Widen the Crack

    Not sure how to repair cracks in stucco? First you have to carefully widen the crack. 

    Open the crack at least one-fourth of an inch with a cold chisel and hammer. Brush away any extra debris with a wire brush to clear the area before applying the caulk. If any stucco is broken, make sure you remove the stucco and that you can see the metal mesh covering.

  2. Spray the Area with Water

    The first step you will take on when learning how to fix stucco cracks is to use a spray bottle to wet the area surrounding the cracked portion. This step is essential as it serves multiple purposes in the repair process. 

    Firstly, spraying water helps settle any excess dust or debris present in and around the cracks. This ensures a clean surface for the subsequent repair steps, allowing for better adhesion of the repair materials. Dampening the area also helps prevent the stucco from absorbing moisture too quickly, which could impact the effectiveness of the repair materials and compromise their durability. Therefore, spraying water is a crucial preparatory step that ensures a suitable environment for successful stucco repair.

  3. Cut the Tip Off the Tube and Load Up the Caulk Gun

    Before you load the caulk gun, it is crucial to properly cut the tip off the tube of caulk and load it into the caulk gun. Although it may seem like a minor step, it holds significance in ensuring an effective repair. 

    When cutting the tip, it is recommended to do so at an angle. This angled cut provides users with better control over the flow of caulk, allowing for smoother application. Furthermore, it is important to adjust the size of the cut hole based on the cracks being repaired. Smaller cracks require a smaller hole, while larger cracks necessitate a larger hole, ensuring optimal coverage and efficient sealant application.

  4. Apply the Caulk (or Stucco Repair Formula)

    Applying the caulk to the stucco crack is a crucial step in the repair process. To begin, load the caulk into a caulk gun and position the nozzle at the starting point of the crack. Squeeze the trigger gently, steadily filling the crack with caulk while moving the gun along the length of the crack. 

    As you apply the caulk, use a trowel to match the texture and appearance of the surrounding stucco, ensuring a seamless blend. Smooth out the caulked area with the trowel, feathering the edges to create a natural transition. Once the repair is complete, allow it to cure undisturbed for at least 24 hours. This curing period is crucial for the caulk to set and harden properly, ensuring a durable and long-lasting repair.

  5. Wipe Off and Clean Excess Caulk

    To achieve a flat and smooth finish, it is essential to remove any excess caulk after application. Use a damp cloth or sponge to carefully wipe off the excess caulk, ensuring a clean and even surface. However, avoid smearing the caulk during this process. If smearing occurs, promptly wash it off with water before it dries. Washing off the smeared caulk with water helps maintain a neat and professional appearance, ensuring the final result is a well-executed stucco repair.

Adding Texture to the Repaired Cracks

For a more polished look, you can take an optional step to texture the caulk and ensure it blends seamlessly with the rest of the wall. Before attempting to add texture, practice on a piece of cardboard to simulate the existing texture and determine the most suitable method.

For a smooth texture, reapplying caulking until it is flush with the finish is usually sufficient, ensuring there are no noticeable "hard lines" and achieving a natural blend. For moderately heavy to heavier textures, using a brush in a dabbing motion will help match the existing texture more effectively. It's important to experiment beforehand to determine the best technique for your specific texture. It can be helpful to use a sanded caulk for rougher stucco textures, as it facilitates a more seamless repair.

Addressing Color Matching Issues

When repairing stucco, color matching can present a challenge. If your stucco is already painted, addressing color discrepancies is relatively straightforward—simply paint the repaired cracks or consider repainting the entire wall to achieve a uniform appearance.

If the stucco is not painted, an alternative option is applying a fog coating. A fog coating involves spraying a diluted paint mixture onto the stucco surface, providing a subtle layer of color to help blend and match the repaired area with the surrounding wall. These solutions help overcome color-matching issues, ensuring a visually cohesive stucco repair.

DIY vs. Hiring a Professional

The steps mentioned above apply to non-threatening cracks you can repair yourself. If you see larger cracks in your stucco, they could indicate a bigger issue, like structural damage, and it’s essential to seek help from a stucco repair professional.

Hiring an experienced professional to determine the crack’s severity can help you prevent future stucco issues that can cost you a lot of money. Don’t delay stucco repairs, as it can lead to moisture buildup behind the wall and cause further damage.

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