How Much Does Exposed Ductwork Cost to Install? [2025 Data]

Exposed Ductwork Installation Cost per Square Foot 

Exposed ductwork costs less to install than ductwork behind walls or in crawl spaces. Here’s a look at the average cost to install exposed ductwork based on a home’s size.

Exposed Ductwork Installation Cost by Material

The most common type of ductwork material used for exposed ductwork is pressed metal, also called sheet metal, which is aluminum. However, you can increase thermal efficiency and life span by choosing galvanized stainless steel, or save significant money by choosing fiberglass ducts. 

Which material you choose will depend largely on your aesthetic preferences and budget.

Additional Exposed Ductwork Cost Factors

Several other factors may also play a role in the cost of ductwork for your home.

Type of Ductwork

There are three main types of residential ducting: Rigid, semi-rigid, and flexible.

• Rigid ducting is made from sheet metal and helps minimize bends in the system. It is the ideal ducting material whenever possible, but it’s also the most expensive.

• Semi-rigid ducting is a zero-leakage system made from aluminum or sheet metal that aids in a system’s optimal performance while still bending around corners as needed.

• Flexible ducting is made from PVC and steel wire. It’s less durable but common in tight spaces where more rigid materials cannot reach. It’s also the most affordable material.

A system may include lengths of all three ducting materials.

Location

Accessibility impacts ductwork installation costs. Installing or replacing ductwork in a crawl space costs more than in an open attic or basement. If drywall needs to be removed or replaced to access ductwork, this will also increase costs.

Demolition and Prep

Exposed ductwork is, well, exposed, but that doesn’t mean you won’t be required to do some light demo work. If some of your ductwork disappears behind drywall, you will need to remove it. Any non-loading beams or other features suspended from the ceiling may need to be removed. To adequately prep the space for work, it needs to be clean and free from obstruction. 

Related Repairs

Your pro may need to do some additional repairs while installing your exposed ductwork. Some complications that may contribute to your project’s overall cost include:

• Sealing ductwork: $300–$900

• Fixing noisy ductwork: $80–$400

• Asbestos removal: $450–$2,200

Permits 

You’ll most likely need a permit to do any HVAC work. To avoid any permit penalties, check with your municipality or have your contractor verify what’s necessary. 

Accessibility 

Just because ductwork is exposed doesn’t mean it’s easy to access. Take a loft with high ceilings, for example. The ductwork is right there, but it may require persistent work 15 feet or more off the deck. Anyone doing the work will need a sturdy ladder and a head for heights. 

Crawl spaces often have exposed ductwork but the spaces are small and difficult to work in. Expect to pay a premium of 30% or more for complicated access.

DIY Installing Exposed Ductwork vs. Hiring a Pro 

Like many jobs, if you DIY, you’ll save labor costs—but your time costs money, too. A handy DIYer can install exposed ductwork, but we don’t advise it. You’d save, on average, around $1,600 in labor costs, but you’ll lose out on professional expertise and building compliance. 

You should hire a professional duct installer near you to set up your exposed ductwork. Your pro may charge a flat rate based on the project’s scope or an hourly rate between $50 and $150 in labor fees.

Exposed Ductwork Replacement vs. Repair

Know when air duct repair is possible and when replacement is necessary to help decide the best solution for your home.

Replacement 

Replacing ductwork is the more expensive option, but it can make sense in certain scenarios. It’s a long-term solution that directly tackles any mold or biological growth, ensuring clean air in the house. Another reason to simply replace is if the exposed ductwork is old or damaged, and fixing it will take longer and be more expensive than just ripping it out and reinstalling it. You may also get bulk deals when replacing your entire ductwork.  

Repair 

Repairing exposed ductwork makes sense if only a section of the ductwork is damaged, or if the reaper is superficial, like sealing ducts. Repairs are less expensive, faster, and usually don’t require any demo or prep work. This results in a much less disrupted living space. However, you don’t want to stick a bandaid on any real problems, so talk with a pro to make sure a repair is good enough for the problem. 

Repairs can often be expensive and sometimes fixing the problem is more of a hassle than replacing. Remember that if a repair exceeds 50% of what it would cost to replace, you’re better off just replacing it. 

Ways to Save Money Installing Exposed Ductwork 

There are two major factors to focus on when trying to save money: labor and materials. Labor can be negotiated down if you follow some of the tips below:

• Hire a contractor when they aren’t busy with other work (usually fall and spring). 

• Shop around and gather quotes. 

• Take referrals from friends and family. 

• See if you can work alongside and do some of the manual labor yourself. 

However, these only address the human hours required. What about saving money on materials? Some creative ways to save a few bucks are:

• Use recycled material.

• Shop around for the best deals.

• Don’t settle for 10% off. Try to get 20% or more via discount codes. 

• Check with contractors and see if they have leftover materials.  

How Angi Gets Its Cost Data

Home is the most important place on earth, which is why Angi has helped more than 150 million homeowners transform their houses into homes they adore. To help homeowners with their next project, Angi provides readers with the most accurate cost data and upholds strict editorial standards. We extensively research project costs to develop the pricing data you see, so you can make the best decisions for you and your home. We rely on reputable sources, including the U.S. Bureau of Labor Statistics, academic journals, market studies, and interviews with industry experts—all to ensure our prices reflect real-world projects. 

Want to help us improve our cost data? Send us a recent project quote to costquotes@angi.com. Quotes and personal information will not be shared publicly.