Special skills and tools are necessary—leave it to the pros.
Time to complete
4 hours
Cost
$1,500
$1,500 for two zones, $350 for each additional zone.
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What you'll need:
TOOLS
Pipe tubing cutter
Pipe wrench (or two)
Mapp gas torch
Copper pipe sweating tools
Screwdrivers
Pliers
Portable water transfer pump (optional)
SUPPLIES
One wireless thermostat for each new zone (or smart thermostat plus sensors)
Plastic wall anchors
Brass fittings
Copper pipe and fittings
Copper pipe sweating supplies
Shut-off valves (one per zone)
Zone valves (one per zone)
Wireless thermostat receiver
Zone valve control module
Pipe thread compound (pipe dope)
Thermostat wire
Your home's hot water heating, also called the radiant heat system, is an engineering marvel. With the boiler at its heart, radiant heat works by heating objects in the room instead of the air. But, the system can sometimes leave some areas of the house colder than others due to long plumbing runs and other variables.
Sometimes a plumber will suggest replacing some plumbing as a remedy. However, adding zone heating to your radiant system may actually be the answer you’re seeking. After all, forced-air system zoning is common. Why not radiant zone heating?
Photo: Maskot / Getty Images
6 Steps to Add Heat Zones to Your Radiant Heating
Drain the Boiler System
To start, make sure you remove all the water from the system.
Turn off the gas to the boiler.
Check that the water-fill valves are closed.
Turn off the electrical power to the boiler at the circuit breaker panel and boiler’s switch.
Drain the water from the entire boiler system. You may need to use a portable transfer pump if a convenient drain isn’t available.
Remove the Existing Plumbing
Photo: Rasto / Adobe Stock
The best location for zone valve installation is on the return side of the boiler plumbing.
With a pipe tubing cutter, cut the copper boiler-water return pipes at the boiler inlet and at the point where the lines come close together above the boiler. At this section, you may need to remove the water-return shut-off valves.
With a pipe wrench (or two), remove the copper or galvanized pipe down to the fitting nearest the boiler’s return inlet. Leave the fitting in place for reuse.
Install Zone Valves and New Plumbing
Before setting aside the old plumbing, you can use it as a template to build the new plumbing system. If configuring pipe lines feels a little advanced, consider calling a local plumbing professional for help with this step.
Build new return plumbing return lines with copper tubing pipes.
Install one zone valve on the return plumbing for each new heating zone. Remove the electronic control (head) before soldering.
Install a new shut-off valve on each zone return plumbing.
Screw a new threaded brass fitting into the boiler’s inlet fitting. Use pipe thread compound (pipe dope) when installing.
Solder all pipe fittings and valves in place using Mapp gas (a gas widely used for welding).
Install Thermostats
Photo: Melissa Ross / Moment / Getty Images
Each new zone requires a wireless thermostat. You can also use a smart thermostat with remote sensors. Follow the manufacturer's instructions for installing them in zoned configurations. Wired thermostats also work well. However, running the wire is prohibitive.
Choose a location five feet from the floor in each zone for the thermostat. Stay away from windows, sunlit areas, or drafty spots that could affect the reading.
Attach each thermostat to the wall in its designated location. Use plastic wall anchors if you need to.
Install Thermostat and Zone Controls
During this step, keep track of which thermostat controls each zone valve. Depending on your system, the following steps may require you to add transformers or other devices to operate or meet National Electrical Code requirements.
Install a wireless thermostat receiver module following the manufacturer’s instructions and NEC requirements.
Wire the receiver to the new zone valve control module.
Install the zone control heads on each zone valve.
Wire the zone valve control module to each zone valve.
Refill the Boiler
Just a few more steps until you can enjoy your new zoned heating.
Refill the boiler and radiator system following your system's specific requirements.
Ignite the burner’s pilot light if your boiler doesn’t have an ignition device.
Adjust and set the new thermostats to your desired temperatures.
Adding Heating Zones Yourself vs. Hiring a Pro
Adding 2-zone, zoned heating to your existing hot water boiler system yourself costs approximately $1,500 to purchase everything you’ll need for success. Expect an additional $350 per zone if you’d like to add more zones.
This project isn’t one that we recommend for beginners, however. If you’d enjoy the comforts of zoned heating but would rather skip the demands of DIY installation, your local heating and cooling expert has your back.
Yes, zoned heating is often cheaper. You can save money on your energy bills by only heating the parts of your home that are in use. Targeting your heating zones is the biggest cost benefit, plus heating smaller areas also allows your system to adjust to the desired temperature quickly, saving you more money.
Zoned HVAC systems can be worth it for some homeowners, even with the added HVAC replacement costs, because they offer tremendous benefits. Zoned HVAC may offer greater stability and efficiency if your home has multiple levels and experiences constant temperature fluctuations. However, even smaller homes without major fluctuations can benefit since zoned HVAC systems can adjust their temperature more quickly by heating and cooling only the spaces you need.
Sara is a full-time writer with work appearing in BobVila, JoyWallet, and Wayfair. Prior to writing, she worked in the appliance industry for over 10 years as a sales representative for a major national manufacturer. She’s passionate about making a house a home through both big and small details and even on a shoestring budget.
Sara is a full-time writer with work appearing in BobVila, JoyWallet, and Wayfair. Prior to writing, she worked in the appliance industry for over 10 years as a sales representative for a major national manufacturer. She’s passionate about making a house a home through both big and small details and even on a shoestring budget.
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